Many case companies outsource their custom foam cutting. © 2021 Plastic Forming Company, Inc. All Rights Reserved The Custom Foam Tool helps you customize the foam for your items following our customized process, while the case finder locates the exact Storm case you need. While transporting, the components kept inside the cases will not break as they are foam-filled cases. Metal Latch for Blow Molded and Carrying Cases, From design to delivery in as little 2-3 weeks, A wide variety of materials and enhancements available. Try Custom Cut Foam & see the difference. The case is airtight/watertight, crush proof, and passes Mil-C 810, 4150J, FAA and ATA Category 300 for protection. Because no other material even comes close when it comes to impact strength (even in the coldest weather), resistance to solvents and oils, and durability. For large objects 1. Use a utility knife or Diced/cubed cuts to customize your own foam. CUSTOM FOAM INSERT. At FUSH Cases, we specialize in customized protective case solutions. Spray foam into case 5. Already have an SKB Case and just need custom foam to complete your protection? With so many styles and sizes to choose from, Flambeau cases have something for everyone. Foam inserts offer ultimate protection for your items and are also great for product presentation. Whether die-cut, or made using our precision die-less cutting process, they are the perfect solution when the quantity is small, or where foam provides just the right “look and feel”. Whether die-cut, or made using our precision die-less cutting process, they are the perfect solution when the quantity is small, or where foam provides just the right “look and feel”. Spray urethane foam insulation covering the wand first and working you way in a circular fashion out to the edges of the form. Cover with fabric of choice.Option for smaller objects (in my case, an antique pistol): 4. The forums are retiring in 2021 and are now closed for new topics and comments. We are available to do one off and large run on any foam project. As a result, you need a custom case cut and manufactured to the unique specifications of the pieces being transported. Why? Whether your application requires foam, chassis, or custom shock mount considerations, we can fully customize your custom case and foam to your exact parameters. Water helps the foam cure. Cheap foam filler is normally used to fill gaps in homes for weather-proofing and insulation. Just saw a problem in the method I wrote. Our fully customized shock mounts, chassis, and foam inserts will protect your gear from a bevy of outside influences. ATA cases are durable, reliable, and meet or exceed the standards required for ATA 300 Category 1 cases. I will give this a shot. We can customize any case with a custom foam insert that will fit perfectly around your items. After curing and removal of object: shape, sand, or cut to finish form 7. PFC Carrying Cases will never rust or corrode. It feels so much safer to have the loving foam wrapped around critical items. Custom Foam Inserts – Laser Precision Custom Foam Inserts to Fit Your Gear; Replacement Foam Sets for Cases – Purchase Stock Foam Sets for the Case You Already Have; Raw Material – Purchase Foam Sheets Based on the Size You Need; Screen Printing Line with nylon furniture batting 8. Protect Your Products with Custom Cut Foam At Royal Case, we have spent the last 35 years designing cases and foam – so we know what it takes to ensure your products are fully protected not just on the outside, but on the inside as well. While FUSH Cases is our name, we provide much more than cases. Place the wand on the covered sand where you want it to be when the foam mold is finished. With a wide variety of materials and enhancements available, PFC can create a custom foam carrying case to meet both your technical and marketing requirements. I've used this method to make storage boxes for my precision tools and it works well. -Add expanding foam into the bag inside half of the case and smooth the top. 11 years ago. -Put the wand (or something if the same shape) in a bag. Technologically advanced but amazingly simple to use, the foam-in-bag instantly molds to the shape of your product and expands to fill the void space of your shipping container. - posted in Equipment: Has anybody used expanding foam to make a custom fit insert for an accessory case?Ive got a few eyepieces that Id like to have a custom fit case for, and I was thinking that covering the accessories with plastic and then taking a mould using expanding foam might be a reasonable way to make the … The foam is custom CNC routed into 4lb micro cell cross link polyethylene. Just the canned stuff. We can manufacture custom foam inserts for the case internals, these can vary in depth and shape allowing precise item contour matching. Push object down into foam before it curesAnother lining option : 7. Once the foam has cured you can trim the foam with a serrated kitchen knife or even better, with an electric carving knife, using the sides of the form to guide the blade. The unique foam-in-bag process is one of the most effective cushioning, custom instant spray foam packaging solutions available. You can … With our clean, web-based software package, there is … Carefully peel the sandwich wrap from the foam and cut it to the size needed for the box. Fill any small voids with Spackle or wood filler, sandpaper to smooth any rough areas as needed and then cover with felt or fabric or spray paint. -Put a large plastic bag (preferably 1-2mm) in one half of the case. When Purchasing an insert, you can choose our Flat Rate Cutting option to precisely custom PFC Cases with Foam Interiors are blow molded from recyclable high-density polyethylene (HDPE). Answer Foam Filled Storage Cases are a good option for Transportation. Their color is molded in, so it can never chip, peal, or rub off. Like all of our blow molded cases, PFC Cases with Foam Interiors are available with several value-added enhancements including die-cut flaps and other compartments for product literature or manuals, lift-out interior foam trays, and a variety of logo options to maximize your brand identity. 11 years ago. Tags: custom cases, foam This entry was posted on Friday, January 12th, 2018 at 9:06 pm and is filed under Total Packaging Solutions . Create your custom foam design and choose “Foam Only” at check out. I'm not sure, but a lot of people will make these sorts of things for gun cases and unusual instruments. Use the form below to have a PFC rep contact you. 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